When it comes to maintaining a clean and safe work environment, oil mist collectors are essential. These systems capture and filter out harmful oil mist, protecting both employees and equipment. However, selecting the right mist collector for your shop isn’t a one-size-fits-all decision. The number of machines requiring mist collection and their layout are crucial factors in determining which mist collector best suits your needs.
Why Single Unit Mist Collectors Are Often Preferred
Single unit mist collectors are highly flexible and relatively easy to install, making them a popular choice for many shops. One of their main advantages is that they do not require valuable floor space, which can be a significant consideration in smaller workshops. In fact, they take up even less floor space when mounted on a floor stand.
There are several ways to install single unit mist collectors, depending on the layout of your shop:
- Floor Stand: Placing the unit on a floor stand next to the machine allows for easy access and maintenance.
- Wall Mount: If your machine is near a wall, you can mount the mist collector on a wall bracket, saving floor space.
- Ceiling Suspension: If there’s no interference with a crane, suspending the mist collector from the ceiling can be an excellent space-saving solution.
- Machine Mount: This is the most preferred method, where the mist collector is mounted directly on the machine.
Considering Cellular and Central Systems
In the past, shops with many machines where floor space was not a concern would employ cellular or central systems.
- Cellular Systems: These systems have a relatively small footprint and can be placed close to the group of machines they serve, making them ideal for localized mist collection.
- Central Systems: While they require a considerable amount of floor space, central systems can efficiently handle mist collection for a large number of machines.
We do not typically recommend cellular and central systems because they require rigid ducting for effective operation and are more complicated and expensive to maintain.
Key Installation Considerations
An essential aspect of mist collector installation is the location of the pick-up point. Ideally, you want to capture mist while avoiding coolant and chips, which can clog the system and reduce efficiency. Deflectors can be used to minimize the suction of coolant and chips, ensuring that only mist is collected.
Work with a Professional for Best Results
Selecting and installing the right mist collector can be complex, and it’s always best to work with a professional to determine the type of mist collector that best meets your needs, as well as the optimal installation plan. Call our office at (410) 777-8555 today for a free consultation. We’ll help you choose the right mist collector for your shop, ensuring a cleaner, safer work environment for your employees.
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